Own thermal subsystems by developing and optimizing active thermal regulation systems using custom TECs, heatsinks, fabrics, and other thermal regulation strategies
Architect and design products by driving mechanical system architecture through ideation, CAD, rapid prototyping, and iteration, factoring in manufacturing, cost, and reliability, and collaborating with cross-functional teams for seamless subsystem integration.
Perform thermal and fluid analyses using simulation tools, validate designs with lab testing (e.g. - temp sensors, thermal cameras) and DOEs, then correlate data to real-world performance to refine solutions and conduct root-cause analyses.
Partner with suppliers in Asia to drive design for manufacturability and assembly (DFM/DFA), oversee build processes, troubleshoot manufacturing challenges, and implement continuous improvements during pilot builds and production ramps.
Contribute beyond thermal aspects by supporting general mechanical design (plastic enclosures, metal stamping, soft goods integration)
Requirements:
5+ years of experience in mechanical design and thermal management (e.g., TECs, heatsinks, heat pipes, insulation strategies, thermally conductive fabrics).
Experience shipping high-volume consumer products, including manufacturing support in Asia.
Highly proficient in CAD (e.g. Solidworks, NX, Creo), DFM/DFA, and GD&T.
Strong understanding of heat transfer fundamentals, thermal instrumentation, DOEs, and root cause analysis techniques.
Highly proficient in data analysis techniques (e.g. - Python, Matlab)
BSME or equivalent (MS preferred)
Willingness and ability to travel to China as needed